CUSTOM CALIPER DESIGN & MANUFACTURING SERVICES

CUSTOM CALIPER DESIGN & MANUFACTURING SERVICES

CUSTOM GAUGE DESIGN AND MANUFACTURING SERVICES

In precision manufacturing, each component may have specific requirements for dimensions, tolerances, thread types, and inspection methods. Therefore, standard gauges available on the market may not always fully meet the actual inspection requirements of manufacturers.

We provide custom gauge design and manufacturing services, including thread gauges, thread gauges for pitch inspection, plain gauges, plug gauges, ring gauges, snap gauges, and other special-purpose inspection gauges.

Our gauges can be designed and manufactured based on technical drawings, product samples, dimensions, tolerances, or standards provided by customers, making them suitable for production inspection and quality control applications.

CUSTOM GAUGE DESIGN AND MANUFACTURING BASED ON DRAWINGS

Depending on the characteristics of the component to be inspected, customers can provide technical drawings, physical samples, or specifications such as dimensions, tolerances, thread pitch, and inspection standards.

Our technical team will review the requirements and recommend a suitable gauge type, technical specifications, and manufacturing solution.

Our custom gauge products include:

Thread Gauges

We design and manufacture custom thread gauges for checking internal threads, external threads, and other thread specifications according to technical requirements.

We can manufacture gauges for various thread systems, including:

  • Metric threads (M)
  • Unified threads (UN)
  • ACME threads
  • Trapezoidal threads (Tr)
  • Other thread types and standards based on customer drawings

Depending on the thread type and inspection requirements, thread plug gauges or thread ring gauges can be manufactured accordingly.

Plug Gauges

Plug gauges are commonly used to inspect hole dimensions or internal threads.

We manufacture custom plug gauges according to specified dimensions, tolerances, and inspection requirements, including:

  • Plain Plug Gauges
  • Thread Plug Gauges
  • GO/NO-GO Plug Gauges
  • Custom-size Plug Gauges

Products can be manufactured according to customer drawings or provided technical specifications.

Ring Gauges

Ring gauges are used to inspect external diameters, shafts, or external threads.

Our manufacturing capabilities include:

  • Plain Ring Gauges
  • Thread Ring Gauges
  • GO/NO-GO Ring Gauges
  • Custom Ring Gauges based on specified dimensions and tolerances

For special applications, customers can provide drawings or physical samples for our technical team to evaluate and recommend an appropriate manufacturing solution.

Plain Gauges

We design and manufacture custom plain gauges for quickly inspecting holes, shafts, and non-threaded components.

Plain gauges can be designed according to the GO/NO-GO principle, allowing operators to quickly determine whether a component is within the specified dimensional limits.

Dimensions and tolerances are manufactured according to the actual inspection requirements of each product.

Snap Gauges

Snap gauges are used for quick inspection of external dimensions of shafts and other components during production.

We manufacture custom snap gauges according to:

  • Required dimensions
  • Product tolerances
  • Technical drawings
  • Physical samples
  • Customer inspection standards

Snap gauges are particularly suitable for production processes that require fast and repetitive dimensional inspection.

Thread Pitch Gauges

Thread pitch gauges are used to help identify and inspect the pitch and thread profile of components.

Depending on the application, we can evaluate requirements for thread pitch gauges and other thread inspection tools based on specific technical parameters or standards provided by customers.

Custom Gauges and Special Inspection Fixtures

For components that cannot be inspected using standard gauges, we provide custom gauge and special inspection fixture design and manufacturing services based on customer drawings.

Customers can provide technical drawings, physical samples, or inspection specifications. Our technical team will review the information and recommend a suitable solution for the actual application.

CUSTOM GAUGE DESIGN AND MANUFACTURING PROCESS

Step 1 – Requirement Submission

Customers provide technical drawings, product samples, dimensions, tolerances, thread specifications, or required inspection standards.

Step 2 – Technical Analysis and Consultation

Our technical team reviews the requirements and determines the appropriate gauge type, design solution, and necessary technical specifications.

Step 3 – Solution Confirmation and Quotation

After the technical requirements are confirmed, we provide a quotation and confirm the manufacturing solution with the customer.

Step 4 – Manufacturing

The gauges are manufactured according to the approved drawings, dimensions, tolerances, and technical requirements.

Step 5 – Inspection and Delivery

Each gauge is inspected before delivery to ensure that it complies with the confirmed order requirements.

INSPECTION SOLUTIONS FOR A WIDE RANGE OF INDUSTRIES

Our custom gauge design and manufacturing services are suitable for companies operating in precision machining, component manufacturing, automotive and motorcycle industries, mold and die manufacturing, industrial equipment, and other industries requiring dimensional, thread, and tolerance inspection.

Using gauges specifically designed for each application can make inspection more convenient and efficient during production while supporting consistent product quality control.

Depending on your requirements, we can manufacture custom thread gauges, plug gauges, ring gauges, plain gauges, snap gauges, thread pitch gauges, and special inspection gauges based on your drawings.

SEND YOUR DRAWING – GET TECHNICAL CONSULTATION & QUOTATION

Do you need a custom-size gauge, thread inspection gauge, or special gauge manufactured according to your drawing?

Send us your:

Technical Drawing • Product Sample • Dimensions • Tolerances • Thread Specifications • Inspection Standards

Our technical team will review your requirements and recommend a suitable design and manufacturing solution.

CONTACT INFORMATION

Email: info@giacongcalip.com
Zalo: +8613248118930

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